Fault Codes Universal Split LG
Air Conditioning fault codes and details
If there is a fault on any LG Universal
unit, a two digit number will appear on the remote controllers led display. If
the unit does not have a remote controller the fault will be displayed using
the LED's on the front of
the indoor unit.
The “Units” digit of the fault code is
shown by the power led which has the following symbol by it
This is usually Red, but on a few models it is Green.
The “Tens” digit will be displayed by
one other led, usually the “Sleep” or “Filter” lamp.
· The function provides self-diagnosis and displays an error code if
there is any trouble.
· Error codes are displayed on the Indoor
unit’s Wired Remote as CH**, and/or Fascia Display. In addition, the code is
indicated via LED’s on the outdoor unit control board.
· If more than two troubles occur
simultaneously, the lower number of error code is displayed first.
· After an error occurs, if error is
released, error LED is also released simultaneously.
Indoor and outdoor unit fault codes
Fault code-1
Is a fault with the Indoor unit return
air Thermistor
Unplug the Thermistor from the PCB and Check its resistance check against this
graph.
Alternatively the sensor can be tested
while still connected to the PCB measure the DC voltage across the resistor and
check it against the graph below
Fault Code 03
Indicates a wiring error between the remote controller and
the fan coil, this is most common in group
control applications where more than 1 fan coil is connected to a
single remote controller.
Firstly check the wiring has been done correctly see below. Next check the switch in the back of the
remote controller, it has to be set to Group or GR1 for group control, the
Factory setting is Single or SG, after setting the switch reset the power for 2
minutes. If the fault does not clear, check the Voltage of the remote controller
cable.
Fault Code
04
Fault code CH04 indicates that the float switch of the fan
coil has raised.
On fan coils without a drain pump it indicates that the jumper (blue plug with
30mm of blue wire) in terminal CN FLOAT is missing.
If the fan coil is running and the float rises it will take 3 ½ minutes for the
fault to show on the controller, this is to give the unit time to pump excess
water away. Once the float falls, (or the jumper is put back into the board) it
will not be possible to clear the fault for 40 seconds. It is considered good
practice to reset the power to clear this fault code.
Fault Code
05
These error codes indicate a communication fault between the
indoor and outdoor units; it appears approximately 5 minutes after powering up
the system.
The communication between the units is a fluctuating DC voltage commonly called
a serial signal, it can be easily lost if the wiring is not done correctly. If
there is a communication error fault CH05
will appear on the
Wired Remote within 5 mins of powering up the system.
Testing
First check for any isolator or switches on the interconnecting cable
and ensure both the Comms and Neutral are un-switched. Then confirm connections
are correct and secure at both the Indoor and Outdoor units.
Check if any other devices are connected on the interconnecting cable, remove
such equipment, and connect them elsewhere.
Open the outdoor unit to reveal the Main PCB and identify the Green and Red
LED’s on that board. The Green LED should be lit steadily if power is present,
the Red LED should be doing one of the following:-
1. If the outdoor unit receives communications from the indoor unit, the Red
LED should be flickering.
2. If the Red LED glows steadily without flickering, then no communication is
being received from the indoor unit. Check the interconnecting cables for any
short or open circuits, not forgetting the connecting cables between the
terminal rail and PCB on both Indoor & Outdoor units. Repair wiring, or
replace the Indoor PCB as necessary.
3. If the Red LED does not light at all, then the fault is with the outdoor
PCB, or connections to it. Confirm that the Outdoor PCB is receiving power
(Green LED lit). Repair wiring, or replace the Outdoor PCB as necessary.
4. If Condition 3 above applies please check the following and repair/replace
as required. Failure to do so may result in the new PCB becoming damaged.
a. Check PCB Control Fuse, if blown, identify cause and rectify.
b. Check Fan Motor(s).
i. AC Motors for Short Circuits or Down to Earth.
ii. BLDC Motors (See Product Technical Update - Sheet 83).
c. Reversing Valve Coil, for Short Circuit or Down to Earth.
d. Reactor, for Open Circuit.
e. Electronic Expansion Valve Down to Earth (See Product Technical Update -
Sheet 96).
f. Compressor, for Short Circuit or Down to Earth.
Additional
Tests
Set your meter to DC Volts, Test between terminals 2 and 3
of the outdoor unit and wiring terminals, you should see 0-75 Vdc, it will be
fluctuating rapidly.
If this signal voltage is not present disconnect the wire from terminal 3 of
the inter unit cabling, and test terminal 3 Voltage again. If Voltage is still
not present, the outdoor PCB must be faulty.
If this signal voltage is detected leaving the outdoor unit, reconnect wire 3
and check what is being received at the indoor unit. Disconnect wire 3 from the
indoor terminal block and check the DC Voltage between this wire and terminal
2. It should be the same as what you saw at the outdoor unit, if not your
wiring is at fault.
With the wire still disconnected, check between terminals 2 & 3. You should
see a relatively steady voltage in the range of 0.5 – 15Vdc (Negative). Any
significant difference would indicate a faulty Indoor PCB.
Important: Comms Errors are also
created on Universal “Synchro Systems” when they are not configured/commissioned
correctly. Please follow the correct Synchro Commissioning Procedures.
Fault code 06
Is a problem with the Indoor unit coil outlet
Thermistor
Unplug the Thermistor from the indoor PCB and Check its resistance against this
graph. Alternatively the sensor can be tested while still connected to the PCB
measure the DC voltage across the resistor and check it against the graph below
Fault Code
07
On Multi split systems, the first unit switched on is the
cool heat master, the master tells the condensing unit what to do. If the
condenser is in heating and any slave is set to cooling a CH07 fault code will
appear.
Likewise if the condenser is in cooling and any slave is set to heating a CH07
fault code will appear. If the master is switched off the next longest running
unit becomes the master. To clear the
fault turn off the unit at the remote controller, turn it back on again and
change the mode.
Fault Code
09
Check for loose connections or dry joints where EEPROM
connects on Main PCB, repair if possible, if not replace PCB.
Fault Code
10
Indoor Fan
Motor problem.
Fault Code
21
This fault is caused by an over current in the inverters DC
power circuit. If the DC part of the circuit exceeds 14 Amps fault code 21 will
be displayed.
This is caused by either the inverter PCB being faulty or compressor being
short circuit or down to earth. Disconnect
the electrical connections to the compressor and check the resistance of the
compressor windings, measure from U to V, V to W and W to U the values should
be between 0.25 and 5 Ohms each. The
next test is to measure the resistance of the compressor windings to earth.
Using a Megger (High Voltage Meter) measure the resistance from any of the 3
compressor terminals to an Earth point (pipe work). The value should exceed 2 M Ohms. If the compressors fail these tests it will
need replacing.
If the compressor is OK you will need to check the inverter output voltages.
Please see section on Inverter testing at end.
Fault Code
22
This fault is caused by a Compressor over-current.
Fault Code
23
This fault indicates a fault in the DC part of the inverter
circuit; it means that the Dc Voltage to the inverter is below 140 V Dc, it
should be 370 V for single phase machines and 600 V dc for three phase
machines. The fault is usually caused by the inverter charging resistor being
faulty; this component is mounted on the outdoor unit PCB and cannot be
replaced.
Start the unit running and measure the DC Voltage supply to the inverter. This
is easiest to measure at the inverter capacitors; it should be 370 V for single
phase machines and 600 V dc for three phase machines.
Fault Code
24
If the unit has a low or high pressure fault CH24 will
display.
If the LP switch goes open circuit the compressor will be stopped, on inverter
units this can take up to 30 seconds. The LP Switch goes open circuit when the
suction pressure falls below 0.5 bar the Hp Switch opens
at 41 bar.
The fault code will only occur if the pressure switch is tripped 5 times within
1 hour, this can only be reset by switching off the power to the condensing
unit for 2 minutes.
If your unit does not have any pressure switches it may still have a plug on
the outdoor unit PCB labelled CN Press, it should have a link plugged in, if
the link is missing it must be replaced.
Fault Code 25
This fault indicates a problem with the incoming power
supply to the system.
Measure the Voltage of the incoming supply, if it is less than 140V AC or
greater than 300V AC this fault will occur.
If the Power supply is correct and the fault persists replace the outdoor unit
PCB.
Fault Code
26
This fault indicates a problem with the positioning system
of the inverter compressor, which indicates a seized compressor.
Firstly check the compressor is correctly connected. Next reset the power
supply to the system ensuring the power is left off for 5 minutes. Start the
unit up, after a couple of minutes the compressor will try and start, you
can hear a high pitched whine when it does. If the compressor does not start
turning within a couple of seconds the whining will stop. The compressor will
try to start 3 times then the fault will recur.
Fault Code 27
This fault indicates a problem with the inverter module, see
section on testing inverters. Also check reactor is connected to the PCB and
check its resistance it should be well under 1 Ohm.
Fault Code 28
This fault indicates a problem in the DC part of the
inverter circuit; it means that the DC Voltage to the inverter is too high.
Start the unit running and measure the DC Voltage supply to the inverter. This
is easiest to measure at the inverter capacitors; it should be 370 V for single
phase machines and 600 V dc for three phase machines.
Fault Code
29
Check and correct for any:
1. Overload operation (Pipe restrictions / Restricted Airflow / EEV defect /
Refrig. Overcharged)
2. Compressor damage (Insulation damage / Motor damage)
3. Input Voltage Low
4. ODU Inverter PCB assembly damage.
Fault Code
32
Indicates that the Inverter compressor discharge temperature
is high (above 105ºC) this usually indicates the system has either a shortage
of refrigerant or a blockage in the system.
Reset the power to the unit for 2 minutes and restart it. If the compressor
starts measure the compressor discharge temperature, typically it should not be
more than 50ºC above the ambient temperature around the
condensing unit. It may take quite a long period for the compressor to overheat
so don’t just start the unit and run. Make sure you check the unit is operating
correctly and providing adequate cooling.
Fault Code 33
Indicates that the fixed speed compressor discharge temperature is high
(above 105ºC) this usually indicates the system has either a shortage of
refrigerant or a blockage in the system.
Reset the power to the unit for 2 minutes and restart it, If the compressor
starts measure the compressor discharge temperature, typically it should not be
than 50ºC above the ambient temperature around the condensing unit. It may take quite a long
period for the compressor to overheat so don’t just start the unit and run.
Make sure you check the unit is operating correctly and providing adequate
cooling.
Fault Code 39
Check and repair or replace as necessary:
1. PCB defect / Wiring defect
2. Different Micom Software Version
3. ODU Inverter PCB assembly damage
Fault Code 40
This fault indicates a problem with the current drawn by the
AC part of the inverter circuit.
Fault Code
41
This fault indicates an Inverter Compressor discharge
Thermistor fault
Unplug the Thermistor and Check its resistance check against this graph:
Alternatively the sensor can be tested
while still connected to the PCB measure the DC voltage across the resistor and
check it against the graph below..
Fault Code
44
Indicates a fault with the Outdoor unit air Thermistor
Unplug the Thermistor from the PCB and Check its resistance check against this
graph: Alternatively the sensor can be
tested while still connected to the PCB measure the DC voltage across the resistor
and check it against the graph below.
Fault Code
45
Indicates a problem with the condenser coil outlet
Thermistor
Unplug the Thermistor from the indoor PCB and Check its resistance against this
graph: Alternatively the sensor can be
tested while still connected to the PCB measure the DC voltage across the resistor
and check it against the graph below.
Fault Code
46
Indicates a problem with the compressor suction Thermistor
Unplug the Thermistor from the indoor PCB and Check its resistance against this
graph: Alternatively the sensor can be
tested while still connected to the PCB measure the DC voltage across the resistor
and check it against the graph below.
Fault Code
47
Indicates an Inverter Compressor discharge Thermistor fault
Unplug the Thermistor from the PCB and Check its resistance check against this
graph: Alternatively the sensor can be
tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Fault Code
48
This fault indicates that the compressor discharge sensor
and the condenser air temperature sensors are both unplugged. Both these
sensors are connected to a single connector on the outdoor unit PCB, plug it in
and
the fault will go away.
Fault Code 51
This indicates that the capacity of the indoor unit / units
is too great for the condensing unit. Make a note of the model number of the
fan coil/coils and the condensing unit and check with the equipment supplier
that the
units you have installed can be connected together.
Fault Code 52
This fault code indicates a communication error between the
Main and Sub micom (CPU’s) on the outdoor unit main PCB. Check for evidence of
damage, if none found reset power, if fault reappears replace PCB.
Fault Code 53, (see fault code 05)
Fault Code 54
This fault normally indicates a lost phase or the phases are
reversed on the power supply to 3 phase units.
Check all 3 phases are available at the power terminals to the unit. You should
have 415v AC across red to blue, blue to yellow and red to yellow,
If this is all ok turn off the power and swap the red and yellow cores of the
power supply cable over, reset the power and the unit will operate.
Fault Code 60
Check the correct PCB assembly has been installed, check for
dry joints, replace outdoor unit PCB if nothing is found.
Fault Code
61
Indicates the outdoor unit condenser coil temperature is
high above 65ºC, this will usually be experienced in cooling mode and will
indicate insufficient air being drawn over the coil.
Check there are no blockages to the coil (carrier bags dirt etc); check the air
flow is not short circuiting from the front to the back of the unit and check
for Nitrogen in the system.
Fault Code 62
Indicates the outdoor unit Inverter heat-sink thermistor has
detected that the heat sink is overheating 85ºC.
This is usually caused by debris blocking the heat-sink fins or an error with
the thermistor, see code 65.
Fault Code
65
Is a problem with the Inverter PCB heat sink thermistor for
the heat sink on the outdoor unit PCB, unplug the Thermistor from the PCB and
Check its resistance against this graph:
Alternatively the sensor can be tested while still connected to the PCB
measure the DC voltage across the resistor and check it against the graph
below.
Fault Code
67
This is a problem with the Outdoor Fan Motor, where rotation
is not detected, and could be result of either Mechanical or Electrical
failure.
· Check that motor is free to rotate and
not seized.
· Check the motor is electrically sound,
windings not Open or Short circuit.
· Check power output from PCB to fan
motor.
· Check rotation feedback circuit.
More modern units use inverter fan
motors, which are powered by a DC Voltage.
In reality these fan motors are AC fan motors with a small inverter-type circuit
build inside. This inverter circuit is integrated with the fan motor and
impossible to replace, you have to replace the entire fan motor.
Similar to inverter-controlled compressors, the speed of these fan motors can
be changed to whatever is needed (within certain limits). In practice the
change in fan speed is not ‘continuous’ but certain fixed speeds
have been programmed inside the AC unit.
This type of fan control can be recognized by the 5 wires coming from
the fan on a connector with 7 possible connections.
These fan motors have 5 connections, power supply is 360VDC, and the speed is
determined by a voltage ranging from 0 (0 rpm) to 5VDC (max speed) and a power
supply for the internal electronics of 15VDC.
These motors are easy to identify from a wiring diagram, they always show them
not connected to anything as the electronics are too difficult to draw on the
diagram.
Detail of Hall Sensors.
A Hall effect sensor works like a magnetic reed switch, one end is wired to a
15 Vdc supply and the other is the feed back to the PCB. As a magnet mounted on
the rotor of the motor passes the hall sensor the reed
switch closes momentarily and allows the DC signal to flow through it back to
the PCB. The hall sensors have a resistance so the voltage fed back to the PCB
will only be approximately 12V DC.
The PCB will know what speed the fan motor should be turning as it is also
controlling the output of the inverter, if there is a discrepancy between the
inverter output RPM and the feedback from the hall sensors a
fault will occur. Usually the fan will rev very fast for a few seconds then
stop this indicates hall sensor problems.
Replace either Motor or Fan PCB as necessary.
Fault Code
73
Check and repair or replace as necessary:
1. Overload operation (Pipe restrictions / Restricted Airflow / EEV defect /
Refrig. Overcharged)
2. Compressor damage (Insulation damage / Motor damage)
3. Input Voltage abnormal
4. Power supply wiring abnormal
5. Inverter PCB assembly damage
Fault Code 105
This is due to a Communication error between the Main
outdoor PCB and Fan PCB.
· Check for Open/Short of communication
line between the Main and Fan PCB’s.
· Check communication cable plug
connections.
· Is the communication LED on?
Testing
Inverters
It is best to test inverters with no compressors connected
especially if you expect the compressor is at fault. But if you remove the wires from the
compressor and try to run the systems a fault will be displayed. The fault
is caused by the inverter PCB being able to detect whether a compressor is
connected or not. Most modern inverters are able to detect whether the
compressor has been disconnected in only a few seconds making
testing very difficult.
Testing can be done in two ways:
Firstly the hard way……
You will need a digital multi meter with a min max function,
Turn off the power.
Disconnect the compressor either from the PCB or at the compressor terminals.
Connect your meter to two of the phases (Red to blue) set your meter to record
max and min voltage.
Power up and Start the unit,
Let the inverter start and watch the Voltage rise.
Record the maximum Voltage
The inverter will stop after a few seconds and the voltage will fall to 0.
Swap the leads to measure the next two phases (Red to Yellow).
Measure as before
Repeat for the last two phases Blue to Yellow.
The readings of maximum voltage should be the same for all 3 measurements if
not the inverter is faulty, the PCB will need replacing.
If the readings are equal the Inverter is healthy and the compressor will need
replacing.
And the easy way
You will need an LG Inverter tester,
Turn off the power
Disconnect the compressor lead from the compressor terminals.
Connect your inverter tester to all 3 leads (polarity is not important)
Power up and Start the unit.
Let the inverter start and watch the LEDs
All 6 must light up and should be of equal brightness.
The inverter will stop after a few seconds and the led’s will go out.
If you miss the led’s (they will only light for a couple of seconds) the unit
will try to start again 3 times with a 3 minute delay between each test.
If all 6 led’s DON’T light up the inverter is faulty, the PCB will need
replacing. If the LED’s all light up the
Inverter is healthy and the compressor will need replacing.
No comments:
Post a Comment