Wednesday 31 May 2017

Haier H2SM-(9+12)H03/R2 Air Conditioners – working, troubleshooting and circuit diagram – wiring diagram - Part-1

Diagnose the trouble correctly before offering service
One. Temperature Control Function
In temperature control function, the operation frequency of outdoor unit is determined based on room temperature and the set temperature.
In automatic fan speed mode, indoor fan is controlled based on the need of temperature control In heating mode, indoor fan is controlled based on the temperature of coil.
1-1-1.Specification of Indoor Ambient Temperature Sensor
In case of short circuit or open circuit, indicator lamp alarms and indoor fan stops. When normal condition is resumed, fan will automatically restart and operate normally.
Short Circuit:
Temperature: over 126oC, Hexadecimal System: over F8H, Resistance: below 0.65K,Voltage: over 4.85V.
Normal Temperature:
Temperature: 25 oC, Hexadecimal System: 40H, Resistance: 23K, Voltage: 2.33V.
Open Circuit:
Temperature: below -31 oC, Hexadecimal System: below 08H, Resistance: below 620K Voltage: below 0.15V.
B Parameter = 4200 R (25 oC) = 23K
1-1-2 Specification of Indoor Coil Temperature Sensor
B Constant Number = 3700 R (25 oC) = 10KΩ
1-1-3 When heating operation starts and indoor fan stops or when within 30s of indoor fan starts after heating operation starts, the resistant of indoor ambient temperature sensor is ignored. (to avoid the impact of heat exchanger temperature over it.)
When forced operation ends after start-up, temperature zone control begins.
1-2. Set Temperature Correction
Set temperature is corrected according to unit model, operation mode, fan speed and whether it is in power operation.
Fan speed correction is available only during low and mid heating operation.
1-3. Temperature Zone Control
1-3-1.Error
Temperature zone error is calculated as per the following formula:
In Heating Mode: E = (Remote Control Set Temperature + Correction Value) – Indoor Temperature
In Cooling & Dehumidification Mode: E = Indoor Temperature - (Remote Control Set Temperature + Correction Value)
1-3-2 Compressor Shutdown
E is negative and |E|>∆T
Compressor shuts down after continuous testing for 120s,
At the beginning of operation, with reference to the conditions given in above table, it operates based on the parameters after change of ∆T until compressor shuts down for the first time. In the time period between compressor shutdown and restart, it operates based on ∆T. (except in dehumidification mode)
Compressor starts at the beginning of operation or upon switch of operation mode (except standby ends) or when E (error) > -∆T.
When compressor is operating, remote control set temperature is changing towards the direction of compressor shutdown and when it is below –∆T, compressor will shut down.
1-3-3. Compressor Operation
Compressor restarts when E (error) > -
T+0.67 and when 3 mins standby is over.
Conduct indoor fan control.
1. Judge wind speed when heat exchange temperature is rising:
Fan is at super low level when heat exchange temperature is below 35.2
.Fan will stop upon initially energized into heating mode or after defrosting, or when heat exchange temperature is lower than 25.2 . Fan is at super low level when temperature is higher than 25.2 but lower than
35.2
. ;
Fan is at low level when heat exchange temperature is between 35.2
and 37 ;
Fan will operate as per setting when heat exchange temperature is above 37
.
2. Judge wind speed when heat exchange temperature is falling:
Fan is at low level when heat exchange temperature is below 35.2
but above 25.2 ;
Fan is at super low level and will maintain the mode when heat exchange temperature is lower than 25.2
Fan is at super low level upon initially energized into heating mode or after defrosting, or heat exchange temperature is lower than 25.2 but higher than 16 ; Fan will stop when heat
exchange temperature falls below 16
.
3. Wind speed is at super low or low level when heat exchange temperature is rising. If heat exchange temperature fails to enter the next temperature zone after 4 mins while wind speed rises to the next stage, it is necessary to maintain the set wind speed for 4 mins before it is adjusted based on heat exchange temperature.
4. When heat exchange temperature is falling, wind speed will return to set speed if low wind level is maintained for over 4 mins.
2-1-2. 3 mins standby period when compressor shutdown.
1. When compressor shuts down
temperature sensor is off , airflow is low for the initial 20s then reduced to super low (When in silent operation, it is SSLO);
2. Wind is maintained at super low level in the standby period in heating mode
Compressor stops during mode switch. .
3. Remote control shut down and stop indoor fan.
2-1-3. Compressor Restart
When warm start, airflow is at remote control set level.
When in automatic airflow mode, airflow is determined based on temperature.
Refers to temperature zone control functions.
2-2 Cooling
Airflow is different when airflow is set at high, mid and low level.
When in automatic airflow mode, airflow is determined as per temperature. Refers to temperature control functions. (Refers to 2-4-8

2-3. Dehumidification
2-3-1. Compressor is off and is in 3 mins standby.
Fan will stop if compressor stops
Fan is at super low level upon the end of 3 mins standby.
Compressor is on after 3 mins standby.
2-3-2. Compressor is on.
When airflow is set at high, mid or low level, fan will operate as per the setting.
When in automatic airflow mode, airflow is determined as per temperature.
Three. Air Refreshing
Up reception of remote control signal, negative ion generator will start operation to emit negative ion if fan is operating.  If fan stops, negative ion generator is off.
When negative ion generator is off, if air-refreshing feature is set and fan restarts then negative ion generator is on.
Four. Timed Operation
Time counting will start based on the difference of timer clock and current clock.
In timed operation, display panel timer lamp is on.
4-1. Timer Off
When timer off is set, panel timer lamp is on and unit will stop operation as per the timing.
4-2. Timer On
If timer on is set, when unit is off, panel timer lamp will be on and unit will resume operation as per the timing and in set mode.
Execution sequence is based on the setting.
Five. Sleep Operation
When remote control set sleep mode, timer lamp is on.
51. In cooling/dehumidification mode, set temperature will rise 1oC after 1 hour operation and another 1oC after the second hour. The unit will stop after another 6 hours.
5
2. In heating mode, set temperature will fall 2 oC after 1 hour and another 2 oC after the second hour and will rise 1oC after another 3 hours and the unit will stop after another 3 hours.
5
3 If airflow of indoor fan is high before setting sleep mode, then it will turn into mid level after sleep mode is set. If airflow of indoor fan is mid before setting, it will turn into low level after setting. If airflow of indoor fan is low before setting, then it will not change after setting.
Six. Automatic Operation
Automatic operation consists of two features of automatic and full automatic, which can be realized through EEPROM selection.
6-1. Automatic Operation Mode:
On entering this mode, main control unit will decide the corresponding operation mode as per room temperature to maintain the set temperature
Set temperature is 23 in heating mode and 26 in cooling mode.Upon initial startup, the unit will enter heating mode if room inlet air temperature is equal to or lower than 23 or it will enter cooling mode if temperature is higher than 23 .
When entering heating mode, the unit will operate as per heating program
set temperature is 23 Upon reaching temperature where compressor stops operation, compressor will stop and standby for 3 mins. In case it detects that inlet air temperature is higher than 27 15 mins after compressor stops, the unit will enter cooling mode. Otherwise, the unit will remain in heating mode.
When entering cooling mode, the unit will operate as per cooling program
set temperature is 26 . Temperature difference  compensation is automatically cancelled. Upon reaching temperature where compressor stops operation, compressor will stop and standby for 3 mins. In case it detects that inlet air temperature is equal to or lower than 23 15 mins after compressor stops, the unit will enter heating mode. Otherwise, the unit will remain in cooling mode.  If the unit changes into automatic mode from any other mode and if the operation mode is changed (detect before operation), the unit will stop for 3 mins and it will operate based on inlet air temperature
after 3 mins.
Seven. Trial Operation
Trial operation will end after 30 mins, after which unit shuts down. In trial operation, the unit will quit trial operation mode upon reception of signal.
Low load protection will not start.
Constant Frequency Multi-split Unit
Single, Double Compressors Low Load Protection
Anti-freeze Function:
Anti-freeze protection feature is available (Invalid in trial operation and heating mode):
Avoid freeze of indoor heat exchanger
in cooling and dehumidification mode Compressor will stop when temperature of indoor coil ≤ 0 and when compressor operates for over 5 mins. Compressor will restart when temperature of indoor coil rises to over 7 (It must meet the needs of 3-min delay.).
In case high load protection is actuated twice within 30 mins, high load protection will alarm.
In case heat exchange temperature does not reach "THHEAT[2]", normal temperature zone control will resume. .
Adopt the lower of either high load frequency or zone frequency as operation data.
Constant Frequency Multi-split Unit
single, double compressor High Load Protection Control:
1. Fan Stop Protection: Indoor unit only sends A/D value to outdoor unit and outdoor unit exerts control;
2. Compressor Stop Protection:
Eight. Heating Low Temperature Treatment
In case it is unable to switch the four-way valve or in case the temperature of heat exchanger is below
"THHOTLTH"
-4.5 for "TMHOTLTH" 90s, compressor will stop and standby for 3 mins. Compressor
will restart when heat exchange temperature is above "THHOTLTH"
-4.5 .
Fourteen. Communication
8-1 Communication between Indoor & Outdoor Unit
Note: This communication mode is compatible with three unit models of constant frequency double-compressor multi-split, constant frequency single-compressor multi-split and inverter-controlled multi-split.
8-1-1 Communication Sequence
Communication starts 2s after power is supplied. Indoor unit will send out signal first and transmission will maintain at LO of 5ms then it starts to receive signal. In case, signal cannot be received within 2s, another signal will be sent out. Upon reception of signal, another signal will be sent out after 10ms.  While indoor unit is waiting for signal input, its signal transmission is HI.
Error transmission occurs when indoor unit is unable to receive signal for 10 attempts (20s) after the previous signal reception. In case of time reduction and shutdown, it is not considered as error transmission.
Communication treatment will be engaged upon reception of correct HAD signal.
At the end of signal reception, communication data and reverse data will be compared and all the data will be discarded in case of any error.
Outdoor unit will wait for signal from indoor HEADER HDR (81H) when power is supplied.
When sending signal, signal with header of C3H will be sent first.
During signal transmission, data"1" will output HI of 9MS and LO of 2MS, while data "0" outputs HI of 2MS and LO of 9MS.
Received signal is treated based on the majority of 5, 6 and 7MS.
Signal is only treated when correct HRD signal is received.
Nine. EEPROM Control
When outdoor unit is supplied with power, if there is any inconsistency between EEPROM parameter and checksum, EEPROM error.
When indoor unit receives EEPROM error signal from outdoor unit, it will display outdoor unit EEPROM error.
At this time, control and emergency operation are not acceptable.
It can only be cancelled through power off.
Ten. Error Record
There is no display when no error code record exists.
Error display mode automatically ends in 10s.
Only stop signal is accepted by remote control. Error record display mode ends corresponding to switch or remote control stop signal.
For unit with EEPROM, record is saved when power is reset.
Eleven. Error Detect Method
11-1. Indoor Temperature Sensor Error
In operation, an error occurs if the temperature is above 126 oC or below – 31oC.
Operation will resume automatically when temperature is outside the above range.
11-2. Heat Exchange Temperature Sensor Error
In operation, an error occurs if the temperature is above 196 oC or below – 53oC.
Operation will resume automatically when temperature is outside the above range.
In error condition, low load protection is cancelled.
11-3. High Load
After high load and high limit is actuated, if the same operation recurs within 30 mins, a high load and high limit error occurs.
11-4. Outdoor Temperature Sensor Error
On receiving error code of defrosting, air discharge temperature, base pane or outdoor temperature sensor, indoor unit will display outdoor temperature sensor error.
Operation will resume automatically when receiving signal of removal of outdoor temperature sensor error.
In the error period, low load protection is cancelled.
11-5. Outdoor Unit Protection & Control Function
Indoor unit will display error when receives the following error codes:
Compressor Discharge Duct High Temperature Protection, DC Over Current, CT Disconnection, AC Over Current, Power Module High Temperature Protection, Power Module Over Current Protection, Low Voltage Protection, Outdoor Unit EEPROM Error, Compressor Operation Error.
Error conditions will be cancelled by stopping operation when outdoor unit receives 17654=0001,13=0 error removal signal.
11-6. Transmission Error
Based on the condition of communication between indoor and outdoor unit, in case outdoor unit fails to receive signal within 20s after indoor unit sends out signal, transmission is abnormal. (except in the period of first 2 mins when power is supplied.). It is confirmed as transmission error when outdoor unit receive the error signal.
Transmission error is removed by stopping operation.
Twelve. Special Function
12-1. Independent Operation of Indoor Unit
a. Entry Condition: First set remote control as heating high wind, 30oC, initial energization, press sleep key 6 times in 7s and there will be 6 sounds.
b. On entering independent operation of indoor unit, indoor unit will operate as per the following procedures:
Indoor unit will operate and communicate as per setting. Communication signal form outdoor unit will not be treated by indoor unit while it will send signals to outdoor unit continuously.
c. Exit Condition: On receiving remote control or emergency shut down signal, it will exit independent operation of indoor unit. Furthermore, it will exit independent operation of indoor unit after power off and power on again. During independent operation of indoor unit, it may simulate outdoor unit and send the following 
signals to indoor unit:
12-2. Power-Off Compensation
a Entry Condition: Press sleep key 10 times in 7s and buzzer gives out 4 sounds and save the current status into indoor unit EEPROM upon the entry.
b. On entering power-off compensation operation, indoor unit operates as per the following procedures:
Remote control emergency signal, and operates as per condition set by remote control and emergency setting and save the current status into indoor unit EEPROM.
Main unit will operate as per condition set on panel board. And save the current status into indoor unit EEPROM.
c. Exit Condition: Press sleep key 10 times in 7s and buzzer gives out 2 sounds
d. If timer and sleep features are set under power-off compensation condition, main unit memory is in a state of shut-off if power is off and on again.
Thirteen. Emergency Switch
When shutdown, press emergency switch down for less than 5s, the unit will start emergency operation.
When shutdown, press emergency switch down for more than 5s but less than 10s, the unit will start trial operation.
When shutdown, press emergency switch down for more than 10s but less than 15s, it will demonstrate the previous error.
When shutdown, press emergency switch down, the panel will display automatic operation.
When shutdown, press emergency switch down for less than 15s, or remove hand from emergency switch, the unit will not accept remote control signal.
Unit enters shutdown condition after 15s.
Unit can receive remote control signal after 15s.
Press emergency switch during operation, air-conditioner will shut down.,
During operation, if error occurs, press emergency switch to shut down the unit to clear error condition.
During error presentation, press emergency switch and error presentation will end.
During operation, if emergency switch is pressed continuously (press and hold) in normal or abnormal condition (such as tact switch short circuit) or in error presentation condition, the unit can also receive remote control signal.
Error Record Presentation Mode:
When press and hold switch for 10s it gives out 3 sounds, release switch to enter error record presentation mode. Press and hold switch for 15s, panel display is off and error record presentation mode is cancelled.
Previous alarm information will be sent to display panel for status display.
Error record presentation mode is cleared after 10s. (Error record presentation mode is only displayed for 10s.)
During the presentation, no remote control signal except shutdown signal is accepted.
There is no presentation when no error occurs, only buzzer utters sound.

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